由3層(ceng)或多層(ceng)(一(yi)般為奇數)單(dan)板組合并使相鄰單(dan)板的纖維方(fang)向垂直膠(jiao)合而成的一(yi)種木質人造(zao)板。特殊情(qing)況下也有制(zhi)成4、6層(ceng)等(deng)(deng)偶數層(ceng)的。膠(jiao)合板由于具(ju)有幅面大、變形小、不易(yi)翹曲、橫紋(wen)抗拉強(qiang)度大、施工應用(yong)方(fang)便等(deng)(deng)優點,因此(ci)在建筑、家(jia)具(ju)、車廂、造(zao)船、軍工、包裝及其他工業部門獲(huo)得了廣(guang)泛應用(yong)。
簡史
約(yue)在公(gong)元前3000年以前,埃(ai)及首次(ci)用手工(gong)(gong)(gong)鋸切木材(cai)方(fang)法(fa)制成(cheng)單板。600多年后,他們開(kai)始(shi)用單板作貼面材(cai)料來裝飾宮廷家具。公(gong)元前1世紀(ji)初,羅馬人(ren)已(yi)掌(zhang)握單板制造技術yu膠(jiao)(jiao)合(he)板制造原理。1812年,法(fa)國首先發(fa)明了(le)單板旋(xuan)切機,10年后,經過改進的旋(xuan)切機已(yi)在工(gong)(gong)(gong)業(ye)生產中正式使(shi)用,性能日(ri)益完善,從而促進了(le)膠(jiao)(jiao)合(he)板工(gong)(gong)(gong)業(ye)的發(fa)展。19世紀(ji)中葉(xie),德國建(jian)成(cheng)了(le)第一(yi)家膠(jiao)(jiao)合(he)板工(gong)(gong)(gong)廠,開(kai)始(shi)大(da)批量(liang)的工(gong)(gong)(gong)業(ye)化生產。1914年以后,膠(jiao)(jiao)合(he)板已(yi)成(cheng)為一(yi)種商品(pin)。第二次(ci)世界大(da)戰后,世界膠(jiao)(jiao)合(he)板生產發(fa)展極為迅速,設備(bei)不斷更(geng)新,產品(pin)品(pin)種增多,應用范圍也日(ri)益擴(kuo)大(da),產量(liang)大(da)幅(fu)度(du)提高(gao)。
中(zhong)國膠(jiao)合(he)板(ban)(ban)工(gong)業始(shi)于20世紀20年(nian)(nian)代初,但(dan)工(gong)廠(chang)規模(mo)很小,設(she)備簡陋。50年(nian)(nian)代擴建(jian)和新建(jian)了(le)一批(pi)膠(jiao)合(he)板(ban)(ban)工(gong)廠(chang)。1956年(nian)(nian)前后開(kai)始(shi)合(he)成樹脂生產,促進了(le)膠(jiao)合(he)板(ban)(ban)工(gong)業的(de)發展。到了(le)70年(nian)(nian)代,開(kai)始(shi)改進生產工(gong)藝(yi)(yi),首先著眼于中(zhong)板(ban)(ban)整張(zhang)化(hua)技術yu設(she)備的(de)研究,并取得了(le)初步成效;噴氣式單板(ban)(ban)干燥機(ji)也在生產中(zhong)迅速得到推廣應(ying)用(yong);合(he)板(ban)(ban)熱(re)壓開(kai)始(shi)采用(yong)無(wu)熱(re)板(ban)(ban)工(gong)藝(yi)(yi)。至80年(nian)(nian)代,出現了(le)“涂膠(jiao)—配板(ban)(ban)—墊壓”半連續化(hua)生產,隨著合(he)板(ban)(ban)預壓工(gong)藝(yi)(yi)的(de)應(ying)用(yong),適(shi)應(ying)預壓工(gong)藝(yi)(yi)、具(ju)有初粘(zhan)性(xing)的(de)脲醛樹脂膠(jiao)也得到了(le)開(kai)發yu應(ying)用(yong)。
膠合板樹種
中國(guo)膠合板(ban)工業使用(yong)(yong)(yong)的(de)樹(shu)(shu)種,可分為(wei)用(yong)(yong)(yong)于旋(xuan)切(qie)單板(ban)和刨切(qie)薄木(mu)(mu)兩大類。①生產(chan)旋(xuan)切(qie)單板(ban)的(de)主(zhu)要(yao)(yao)樹(shu)(shu)種有水曲柳、椴木(mu)(mu)、黃(huang)波羅(luo)(luo)、柞木(mu)(mu)、荷木(mu)(mu)、楊(yang)木(mu)(mu)、楸木(mu)(mu)、楨楠、樺(hua)木(mu)(mu)、楓(feng)香、楓(feng)楊(yang)、絲栗(li)、榿(qi)木(mu)(mu)、槭木(mu)(mu)、云杉、馬尾松、云南(nan)松等(deng)(deng)。②生產(chan)刨切(qie)薄木(mu)(mu)的(de)主(zhu)要(yao)(yao)樹(shu)(shu)種有水曲柳、黃(huang)波羅(luo)(luo)、柞木(mu)(mu)、核桃木(mu)(mu)、梓(zi)木(mu)(mu)等(deng)(deng)。此外,膠合板(ban)生產(chan)中還采用(yong)(yong)(yong)一些南(nan)洋木(mu)(mu)材和非(fei)洲木(mu)(mu)材,其(qi)中主(zhu)要(yao)(yao)樹(shu)(shu)種有柳安、阿(a)必(bi)東(dong)、克隆等(deng)(deng)。
膠合板使用的膠粘劑
膠(jiao)(jiao)合(he)板工業(ye)中常用(yong)(yong)的膠(jiao)(jiao)粘(zhan)劑有蛋白(bai)質膠(jiao)(jiao)和合(he)成(cheng)樹脂(zhi)(zhi)膠(jiao)(jiao)。也有使(shi)用(yong)(yong)少量橡膠(jiao)(jiao)類(lei)膠(jiao)(jiao)粘(zhan)劑,一般制(zhi)(zhi)成(cheng)壓(ya)敏膠(jiao)(jiao)粘(zhan)帶使(shi)用(yong)(yong)。蛋白(bai)質膠(jiao)(jiao)中,皮骨膠(jiao)(jiao)用(yong)(yong)于(yu)制(zhi)(zhi)造(zao)修補單板用(yong)(yong)的膠(jiao)(jiao)紙帶,其他蛋白(bai)質膠(jiao)(jiao)用(yong)(yong)于(yu)膠(jiao)(jiao)合(he)板制(zhi)(zhi)造(zao)。合(he)成(cheng)樹脂(zhi)(zhi)膠(jiao)(jiao)的種類(lei)很多,但用(yong)(yong)于(yu)膠(jiao)(jiao)合(he)板生(sheng)產的主要有脲(niao)醛樹脂(zhi)(zhi)膠(jiao)(jiao)和酚(fen)醛樹脂(zhi)(zhi)膠(jiao)(jiao),中國以脲(niao)醛樹脂(zhi)(zhi)膠(jiao)(jiao)應(ying)用(yong)(yong)**多。(見(jian)木材(cai)膠(jiao)(jiao)粘(zhan)劑)
膠合板的性質
膠(jiao)合板(ban)的(de)(de)物理力學性質可用含水(shui)率、密度(du)、膠(jiao)合強度(du)等說明(ming)。國(guo)際(ji)標準化組織(ISO)對(dui)普通膠(jiao)合板(ban)的(de)(de)結構、含水(shui)率、質量三方面(mian)作出規定。結構:相(xiang)鄰層(ceng)單板(ban)的(de)(de)紋理應(ying)(ying)互(hu)成直(zhi)角;相(xiang)對(dui)于(yu)中心層(ceng)互(hu)相(xiang)對(dui)稱。含水(shui)率:應(ying)(ying)在12~14%之間。質量:成品應(ying)(ying)用矩形直(zhi)邊和(he)明(ming)顯的(de)(de)棱(leng)角;對(dui)于(yu)每(mei)一名義厚度(du),單板(ban)的(de)(de)**少層(ceng)數應(ying)(ying)遵照有關(guan)規定。
中(zhong)國膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)(ban)國家標準規定:①含(han)水(shui)率。Ⅰ、Ⅱ類膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)(ban)含(han)水(shui)率6~14%;Ⅲ、Ⅳ類膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)(ban)8~16%。②密(mi)(mi)度(du)(du)。膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)(ban)的(de)密(mi)(mi)度(du)(du)大于同(tong)樹種的(de)木(mu)材(cai);膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)時(shi)的(de)單位壓力越(yue)大,則膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)(ban)的(de)密(mi)(mi)度(du)(du)也越(yue)大;木(mu)材(cai)在高(gao)溫下(xia)易(yi)產生塑性變(bian)形,熱(re)壓膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)比冷壓膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)壓縮率越(yue)大,膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)(ban)密(mi)(mi)度(du)(du)也越(yue)大。③膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)強度(du)(du)。Ⅰ、Ⅱ類膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)(ban),椴木(mu)、楊(yang)木(mu)、赤楊(yang)≥0.70兆帕;水(shui)曲柳、荷木(mu)、楓香、槭木(mu)、榆(yu)木(mu)、柞木(mu)≥0.80兆帕;樺(hua)木(mu)≥1.00兆帕;馬尾松、云(yun)南松、落葉松、云(yun)杉(shan)≥0.80兆帕。Ⅲ、Ⅳ類膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)(ban)≥0.70兆帕。
如果測(ce)定膠(jiao)合強(qiang)度試件的(de)(de)平均木(mu)材破壞率超過80%時,則(ze)其膠(jiao)合強(qiang)度指標(biao)值(zhi)(zhi)可比上面(mian)規(gui)定的(de)(de)指標(biao)值(zhi)(zhi)低0.20兆帕。符合膠(jiao)合強(qiang)度指標(biao)值(zhi)(zhi)規(gui)定的(de)(de)試件數等(deng)于(yu)或(huo)大于(yu)有效試件總數的(de)(de)80%時,該批膠(jiao)合板的(de)(de)膠(jiao)合強(qiang)度判為合格品。
膠合板的用途
由于膠(jiao)(jiao)合板(ban)具有很多優點,因此,膠(jiao)(jiao)合板(ban)的(de)應用(yong)范圍十(shi)分廣泛。Ⅰ類膠(jiao)(jiao)合板(ban)主(zhu)要(yao)(yao)用(yong)于航空、船(chuan)舶(bo)、車廂(xiang)、混凝(ning)土模板(ban)、包(bao)(bao)(bao)裝以及其他要(yao)(yao)求耐(nai)(nai)水(shui)性(xing)、耐(nai)(nai)氣(qi)候性(xing)好的(de)場所;Ⅱ類膠(jiao)(jiao)合板(ban)主(zhu)要(yao)(yao)用(yong)于車廂(xiang)、船(chuan)舶(bo)、家(jia)具、包(bao)(bao)(bao)裝及建筑內部(bu)裝修等方面;Ⅲ類膠(jiao)(jiao)合板(ban)主(zhu)要(yao)(yao)用(yong)于家(jia)具、包(bao)(bao)(bao)裝及一般(ban)建筑用(yong)途(tu);Ⅳ類膠(jiao)(jiao)合板(ban)主(zhu)要(yao)(yao)用(yong)于包(bao)(bao)(bao)裝及一般(ban)用(yong)途(tu)。根據(ju)工(gong)業(ye)、建筑、交通運輸、紡織、電氣(qi)等工(gong)業(ye)部(bu)門(men)的(de)特(te)殊要(yao)(yao)求,還可生產一些供專(zhuan)門(men)用(yong)途(tu)的(de)膠(jiao)(jiao)合板(ban)等。
生產工藝
膠(jiao)合板(ban)(ban)(ban)的(de)表(biao)層(ceng)(ceng)單板(ban)(ban)(ban)稱(cheng)為(wei)表(biao)板(ban)(ban)(ban),外觀質量較好的(de)那個表(biao)板(ban)(ban)(ban)稱(cheng)為(wei)面板(ban)(ban)(ban),相對(dui)于(yu)面板(ban)(ban)(ban)的(de)另一(yi)側(ce)表(biao)板(ban)(ban)(ban)稱(cheng)為(wei)背板(ban)(ban)(ban)。紋理(li)方(fang)(fang)向(xiang)yu表(biao)板(ban)(ban)(ban)紋理(li)垂直的(de)內(nei)層(ceng)(ceng)單板(ban)(ban)(ban)稱(cheng)為(wei)芯板(ban)(ban)(ban),而紋理(li)方(fang)(fang)向(xiang)yu表(biao)板(ban)(ban)(ban)紋理(li)平行的(de)內(nei)層(ceng)(ceng)單板(ban)(ban)(ban)稱(cheng)長中板(ban)(ban)(ban)。單板(ban)(ban)(ban)是用旋切(qie)、刨(bao)切(qie)、鋸(ju)切(qie)方(fang)(fang)法制成的(de)薄板(ban)(ban)(ban)。
膠合板的主要(yao)生產工序有:原木截(jie)斷;原木水熱(re)處理;剝皮(pi)yu木段定(ding)心;單(dan)板切削加工;單(dan)板干燥;單(dan)板剪切yu修整加工;涂膠yu組坯(pi);預壓yu熱(re)壓;裁邊;刮光或磨(mo)光;檢驗、分等(deng)及包裝等(deng)。
趨勢
①膠合板(ban)工(gong)業(ye)現在面(mian)臨木材(cai)(cai)資源短(duan)缺、材(cai)(cai)質下(xia)降(jiang)等問題。因此,今后膠合板(ban)生(sheng)(sheng)產(chan)勢必(bi)大(da)(da)量利用(yong)(yong)(yong)小徑(jing)材(cai)(cai)和(he)低質材(cai)(cai),大(da)(da)力開發利用(yong)(yong)(yong)速生(sheng)(sheng)樹種(zhong),在工(gong)藝(yi)技(ji)(ji)術(shu)(shu)及設備(bei)上要有(you)較大(da)(da)改(gai)革,才能(neng)適應(ying)這種(zhong)變化。為實現利用(yong)(yong)(yong)小徑(jing)材(cai)(cai)、短(duan)材(cai)(cai)、低質材(cai)(cai),生(sheng)(sheng)產(chan)大(da)(da)幅面(mian)膠合板(ban)的目(mu)的,對單(dan)板(ban)縱接(jie)及合板(ban)縱接(jie)技(ji)(ji)術(shu)(shu)將(jiang)有(you)待進(jin)一(yi)步的改(gai)進(jin)。②以單(dan)板(ban)制成的產(chan)品主(zhu)要將(jiang)向裝飾(shi)性方向發展。裝飾(shi)貼(tie)面(mian)用(yong)(yong)(yong)的薄型單(dan)板(ban),花色繁多的組合單(dan)板(ban),勢必(bi)將(jiang)成為單(dan)板(ban)生(sheng)(sheng)產(chan)的主(zhu)要方向,使(shi)(shi)數量有(you)限的珍(zhen)貴木材(cai)(cai)得(de)到更高(gao)的使(shi)(shi)用(yong)(yong)(yong)價(jia)值,提(ti)高(gao)珍(zhen)貴木材(cai)(cai)的出材(cai)(cai)率。
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