由(you)3層或多層(一般為奇(qi)數(shu))單(dan)板(ban)組合(he)并使相鄰單(dan)板(ban)的纖維(wei)方向(xiang)垂直膠(jiao)合(he)而(er)成的一種木質人造板(ban)。特殊情況下也有(you)制(zhi)成4、6層等(deng)(deng)偶(ou)數(shu)層的。膠(jiao)合(he)板(ban)由(you)于具有(you)幅面大、變形小、不易翹曲、橫(heng)紋抗拉強度大、施(shi)工應(ying)用方便等(deng)(deng)優點,因此(ci)在(zai)建(jian)筑(zhu)、家(jia)具、車廂、造船(chuan)、軍(jun)工、包裝(zhuang)及(ji)其他工業部門(men)獲得了廣泛應(ying)用。
簡史
約在(zai)公(gong)元前(qian)3000年以前(qian),埃及首次(ci)用手工鋸(ju)切木材(cai)方法(fa)制(zhi)成(cheng)單(dan)(dan)板(ban)(ban)。600多年后(hou)(hou),他們開始(shi)用單(dan)(dan)板(ban)(ban)作貼面(mian)材(cai)料來裝(zhuang)飾宮廷家(jia)具。公(gong)元前(qian)1世紀初,羅馬人(ren)已掌握單(dan)(dan)板(ban)(ban)制(zhi)造技術yu膠(jiao)(jiao)合(he)(he)板(ban)(ban)制(zhi)造原理。1812年,法(fa)國(guo)首先發(fa)明了單(dan)(dan)板(ban)(ban)旋切機(ji),10年后(hou)(hou),經過改(gai)進(jin)的旋切機(ji)已在(zai)工業生(sheng)產(chan)中(zhong)正式使用,性能(neng)日(ri)益完善(shan),從而促進(jin)了膠(jiao)(jiao)合(he)(he)板(ban)(ban)工業的發(fa)展(zhan)(zhan)。19世紀中(zhong)葉,德國(guo)建成(cheng)了第一(yi)家(jia)膠(jiao)(jiao)合(he)(he)板(ban)(ban)工廠(chang),開始(shi)大(da)批量(liang)的工業化生(sheng)產(chan)。1914年以后(hou)(hou),膠(jiao)(jiao)合(he)(he)板(ban)(ban)已成(cheng)為一(yi)種(zhong)商品。第二(er)次(ci)世界大(da)戰后(hou)(hou),世界膠(jiao)(jiao)合(he)(he)板(ban)(ban)生(sheng)產(chan)發(fa)展(zhan)(zhan)極為迅速(su),設備不(bu)斷更(geng)新,產(chan)品品種(zhong)增多,應用范(fan)圍也日(ri)益擴大(da),產(chan)量(liang)大(da)幅度提高。
中(zhong)國膠(jiao)合(he)(he)板(ban)(ban)(ban)(ban)工業(ye)始(shi)于20世紀20年(nian)代(dai)(dai)初,但(dan)工廠(chang)規(gui)模很小(xiao),設備(bei)簡陋。50年(nian)代(dai)(dai)擴建和新建了一批膠(jiao)合(he)(he)板(ban)(ban)(ban)(ban)工廠(chang)。1956年(nian)前后(hou)開始(shi)合(he)(he)成(cheng)樹(shu)脂生(sheng)(sheng)(sheng)產,促進(jin)了膠(jiao)合(he)(he)板(ban)(ban)(ban)(ban)工業(ye)的發(fa)展。到(dao)了70年(nian)代(dai)(dai),開始(shi)改進(jin)生(sheng)(sheng)(sheng)產工藝(yi),首先著眼(yan)于中(zhong)板(ban)(ban)(ban)(ban)整張化技術yu設備(bei)的研究,并取(qu)得了初步(bu)成(cheng)效;噴氣式(shi)單板(ban)(ban)(ban)(ban)干燥機(ji)也(ye)在生(sheng)(sheng)(sheng)產中(zhong)迅速(su)得到(dao)推廣應用(yong);合(he)(he)板(ban)(ban)(ban)(ban)熱壓開始(shi)采用(yong)無(wu)熱板(ban)(ban)(ban)(ban)工藝(yi)。至80年(nian)代(dai)(dai),出現(xian)了“涂膠(jiao)—配板(ban)(ban)(ban)(ban)—墊壓”半(ban)連續化生(sheng)(sheng)(sheng)產,隨著合(he)(he)板(ban)(ban)(ban)(ban)預壓工藝(yi)的應用(yong),適應預壓工藝(yi)、具有初粘(zhan)性的脲醛樹(shu)脂膠(jiao)也(ye)得到(dao)了開發(fa)yu應用(yong)。
膠合板樹種
中國膠合板工業使用(yong)的樹種,可(ke)分為(wei)用(yong)于旋切單板和刨切薄(bo)木(mu)(mu)兩大類。①生(sheng)產(chan)旋切單板的主要(yao)樹種有水曲(qu)柳(liu)、椴木(mu)(mu)、黃波羅、柞木(mu)(mu)、荷木(mu)(mu)、楊木(mu)(mu)、楸(qiu)木(mu)(mu)、楨(zhen)楠、樺木(mu)(mu)、楓香、楓楊、絲栗(li)、榿木(mu)(mu)、槭木(mu)(mu)、云(yun)杉、馬尾松(song)、云(yun)南松(song)等(deng)。②生(sheng)產(chan)刨切薄(bo)木(mu)(mu)的主要(yao)樹種有水曲(qu)柳(liu)、黃波羅、柞木(mu)(mu)、核桃木(mu)(mu)、梓木(mu)(mu)等(deng)。此(ci)外,膠合板生(sheng)產(chan)中還(huan)采(cai)用(yong)一(yi)些南洋木(mu)(mu)材(cai)和非洲木(mu)(mu)材(cai),其中主要(yao)樹種有柳(liu)安、阿必東(dong)、克隆等(deng)。
膠合板使用的膠粘劑
膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)工業中常用(yong)的(de)膠(jiao)(jiao)(jiao)(jiao)(jiao)粘劑有蛋白(bai)質膠(jiao)(jiao)(jiao)(jiao)(jiao)和合(he)(he)(he)成樹(shu)脂膠(jiao)(jiao)(jiao)(jiao)(jiao)。也有使用(yong)少(shao)量橡膠(jiao)(jiao)(jiao)(jiao)(jiao)類膠(jiao)(jiao)(jiao)(jiao)(jiao)粘劑,一般制(zhi)成壓敏膠(jiao)(jiao)(jiao)(jiao)(jiao)粘帶使用(yong)。蛋白(bai)質膠(jiao)(jiao)(jiao)(jiao)(jiao)中,皮骨膠(jiao)(jiao)(jiao)(jiao)(jiao)用(yong)于(yu)(yu)制(zhi)造(zao)修補(bu)單板(ban)用(yong)的(de)膠(jiao)(jiao)(jiao)(jiao)(jiao)紙帶,其他蛋白(bai)質膠(jiao)(jiao)(jiao)(jiao)(jiao)用(yong)于(yu)(yu)膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)制(zhi)造(zao)。合(he)(he)(he)成樹(shu)脂膠(jiao)(jiao)(jiao)(jiao)(jiao)的(de)種類很多,但用(yong)于(yu)(yu)膠(jiao)(jiao)(jiao)(jiao)(jiao)合(he)(he)(he)板(ban)生產的(de)主要(yao)有脲醛樹(shu)脂膠(jiao)(jiao)(jiao)(jiao)(jiao)和酚(fen)醛樹(shu)脂膠(jiao)(jiao)(jiao)(jiao)(jiao),中國以脲醛樹(shu)脂膠(jiao)(jiao)(jiao)(jiao)(jiao)應用(yong)**多。(見(jian)木(mu)材膠(jiao)(jiao)(jiao)(jiao)(jiao)粘劑)
膠合板的性質
膠合(he)板的(de)物理力學性質(zhi)可(ke)用含(han)水(shui)率、密度、膠合(he)強度等說明。國際標準化組織(ISO)對(dui)普通膠合(he)板的(de)結構、含(han)水(shui)率、質(zhi)量三(san)方面作出規定(ding)。結構:相(xiang)鄰層單板的(de)紋理應(ying)互成直角(jiao);相(xiang)對(dui)于中心(xin)層互相(xiang)對(dui)稱。含(han)水(shui)率:應(ying)在(zai)12~14%之(zhi)間。質(zhi)量:成品應(ying)用矩形直邊和明顯的(de)棱角(jiao);對(dui)于每一名義厚度,單板的(de)**少層數應(ying)遵(zun)照有關(guan)規定(ding)。
中(zhong)國(guo)膠(jiao)(jiao)合(he)板國(guo)家標準規定:①含水(shui)率。Ⅰ、Ⅱ類(lei)膠(jiao)(jiao)合(he)板含水(shui)率6~14%;Ⅲ、Ⅳ類(lei)膠(jiao)(jiao)合(he)板8~16%。②密(mi)(mi)度(du)(du)(du)。膠(jiao)(jiao)合(he)板的(de)(de)密(mi)(mi)度(du)(du)(du)大(da)(da)于同樹種的(de)(de)木(mu)(mu)(mu)材(cai);膠(jiao)(jiao)合(he)時的(de)(de)單位壓力越(yue)大(da)(da),則膠(jiao)(jiao)合(he)板的(de)(de)密(mi)(mi)度(du)(du)(du)也(ye)越(yue)大(da)(da);木(mu)(mu)(mu)材(cai)在高溫下(xia)易產生塑性變(bian)形,熱壓膠(jiao)(jiao)合(he)比冷壓膠(jiao)(jiao)合(he)壓縮率越(yue)大(da)(da),膠(jiao)(jiao)合(he)板密(mi)(mi)度(du)(du)(du)也(ye)越(yue)大(da)(da)。③膠(jiao)(jiao)合(he)強度(du)(du)(du)。Ⅰ、Ⅱ類(lei)膠(jiao)(jiao)合(he)板,椴木(mu)(mu)(mu)、楊(yang)(yang)木(mu)(mu)(mu)、赤楊(yang)(yang)≥0.70兆帕(pa);水(shui)曲柳、荷木(mu)(mu)(mu)、楓香、槭木(mu)(mu)(mu)、榆木(mu)(mu)(mu)、柞木(mu)(mu)(mu)≥0.80兆帕(pa);樺(hua)木(mu)(mu)(mu)≥1.00兆帕(pa);馬尾松(song)、云南松(song)、落(luo)葉(xie)松(song)、云杉≥0.80兆帕(pa)。Ⅲ、Ⅳ類(lei)膠(jiao)(jiao)合(he)板≥0.70兆帕(pa)。
如果測定膠(jiao)(jiao)合強度(du)試(shi)(shi)件的平均木材破壞率(lv)超過80%時,則其膠(jiao)(jiao)合強度(du)指(zhi)(zhi)(zhi)標值(zhi)可比上面(mian)規定的指(zhi)(zhi)(zhi)標值(zhi)低(di)0.20兆(zhao)帕。符合膠(jiao)(jiao)合強度(du)指(zhi)(zhi)(zhi)標值(zhi)規定的試(shi)(shi)件數(shu)等于或大于有效試(shi)(shi)件總(zong)數(shu)的80%時,該批膠(jiao)(jiao)合板的膠(jiao)(jiao)合強度(du)判(pan)為合格品。
膠合板的用途
由于(yu)膠合板(ban)(ban)具(ju)(ju)有很多優(you)點,因(yin)此,膠合板(ban)(ban)的(de)(de)應用范圍十分廣泛。Ⅰ類(lei)膠合板(ban)(ban)主(zhu)要(yao)(yao)(yao)用于(yu)航空(kong)、船舶(bo)、車(che)廂、混凝土模板(ban)(ban)、包裝(zhuang)以及其他要(yao)(yao)(yao)求耐(nai)水(shui)性(xing)(xing)、耐(nai)氣候性(xing)(xing)好的(de)(de)場所;Ⅱ類(lei)膠合板(ban)(ban)主(zhu)要(yao)(yao)(yao)用于(yu)車(che)廂、船舶(bo)、家具(ju)(ju)、包裝(zhuang)及建(jian)筑(zhu)內部(bu)裝(zhuang)修(xiu)等方面(mian);Ⅲ類(lei)膠合板(ban)(ban)主(zhu)要(yao)(yao)(yao)用于(yu)家具(ju)(ju)、包裝(zhuang)及一(yi)(yi)般建(jian)筑(zhu)用途;Ⅳ類(lei)膠合板(ban)(ban)主(zhu)要(yao)(yao)(yao)用于(yu)包裝(zhuang)及一(yi)(yi)般用途。根據(ju)工業、建(jian)筑(zhu)、交(jiao)通(tong)運輸(shu)、紡織(zhi)、電(dian)氣等工業部(bu)門的(de)(de)特殊(shu)要(yao)(yao)(yao)求,還可(ke)生產一(yi)(yi)些供專門用途的(de)(de)膠合板(ban)(ban)等。
生產工藝
膠(jiao)合板(ban)(ban)(ban)(ban)的(de)(de)表(biao)層單(dan)(dan)板(ban)(ban)(ban)(ban)稱(cheng)為(wei)表(biao)板(ban)(ban)(ban)(ban),外觀質量(liang)較(jiao)好的(de)(de)那(nei)個(ge)表(biao)板(ban)(ban)(ban)(ban)稱(cheng)為(wei)面板(ban)(ban)(ban)(ban),相對于面板(ban)(ban)(ban)(ban)的(de)(de)另一側表(biao)板(ban)(ban)(ban)(ban)稱(cheng)為(wei)背板(ban)(ban)(ban)(ban)。紋(wen)理(li)方(fang)向yu表(biao)板(ban)(ban)(ban)(ban)紋(wen)理(li)垂(chui)直的(de)(de)內層單(dan)(dan)板(ban)(ban)(ban)(ban)稱(cheng)為(wei)芯板(ban)(ban)(ban)(ban),而紋(wen)理(li)方(fang)向yu表(biao)板(ban)(ban)(ban)(ban)紋(wen)理(li)平行的(de)(de)內層單(dan)(dan)板(ban)(ban)(ban)(ban)稱(cheng)長中板(ban)(ban)(ban)(ban)。單(dan)(dan)板(ban)(ban)(ban)(ban)是用旋切(qie)、刨切(qie)、鋸切(qie)方(fang)法(fa)制成的(de)(de)薄(bo)板(ban)(ban)(ban)(ban)。
膠(jiao)合(he)板的主(zhu)要生產工序有:原木(mu)截斷;原木(mu)水熱處理;剝皮yu木(mu)段(duan)定(ding)心;單板切(qie)削(xue)加工;單板干燥;單板剪(jian)切(qie)yu修整加工;涂膠(jiao)yu組坯;預壓yu熱壓;裁邊;刮光(guang)或磨光(guang);檢驗(yan)、分等及包裝等。
趨勢
①膠合板工業現在面(mian)臨木(mu)材(cai)(cai)(cai)(cai)資源短(duan)缺、材(cai)(cai)(cai)(cai)質下降(jiang)等問題。因此(ci),今后(hou)膠合板生(sheng)產(chan)勢(shi)必(bi)大量利(li)用小徑材(cai)(cai)(cai)(cai)和低質材(cai)(cai)(cai)(cai),大力開發(fa)利(li)用速生(sheng)樹(shu)種,在工藝技(ji)術(shu)及設備上要有較大改革,才能適應這種變化。為實現利(li)用小徑材(cai)(cai)(cai)(cai)、短(duan)材(cai)(cai)(cai)(cai)、低質材(cai)(cai)(cai)(cai),生(sheng)產(chan)大幅(fu)面(mian)膠合板的(de)目(mu)的(de),對(dui)單(dan)板縱接(jie)及合板縱接(jie)技(ji)術(shu)將有待進(jin)一步的(de)改進(jin)。②以單(dan)板制成的(de)產(chan)品主要將向裝(zhuang)飾性方(fang)向發(fa)展。裝(zhuang)飾貼面(mian)用的(de)薄型(xing)單(dan)板,花色繁多的(de)組合單(dan)板,勢(shi)必(bi)將成為單(dan)板生(sheng)產(chan)的(de)主要方(fang)向,使數量有限的(de)珍貴木(mu)材(cai)(cai)(cai)(cai)得(de)到更高的(de)使用價值,提高珍貴木(mu)材(cai)(cai)(cai)(cai)的(de)出材(cai)(cai)(cai)(cai)率。
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